naval gelly works to dissolve rust. there is a product called rust mort ( and other trade names for it) that stuff turns the rust black and stops it oxidizing so you can paint over it. another product that does work but gives off terrible fumes is muriatic acid and you cna find that in HD for cleaning cement floors.
The issue I found with the muriatic is that first of all the fumes will seriously knock you to your knees. the other is that the rust starts up immediately after you take it out. I usually used a solution of water and baking soda to neutralize it then warm it up with a blowtorch and paint right away. I dont really recommend the muriatic nice to work with the fumes are terrible! I think they use it in fracking. it will remove any paint just by dunking and waiting. it will completely dissolve aluminum parts. i think its a little too much for most jobs.
sandblasting is the fastest, but its only little parts so unless you have a little home use sandblaster omit that. some have little ones for spark plugs and stuff. you can rent commercial stuff but not for window latches
another way, put water and washing soda in a plastic bucket. use a DC power supply and connect one lead to your part, the other to a piece of stainless steel. a spare car battery or charger will work ok. higher voltage will work faster. make sure not to short out the battery or the charger. I melted a battery that way, could have caught fire.
one of the parts will start bubbling , if the stainless one bubbles reverse the leads.
that process will remove rust but not metal , it leaves a black coating and you can rub that off or clean and and do more if you like. the black coating is a lot like if you went and bought a set of drill bits sort of a blackening coating, not paint.
most acids that remove rust also cause minor pitting in the metal, best to neutralize them after and the pitting helps the metal take the paint so it doesn't peel. most durable paint is two part epoxy but the spray bombs are ok. trem clad is really soft. its good for a gate not so good for hardware where scratching is an issue but ok on your old gate or something. Im a big fan of use what you have feeling the same about trips to buy more stuff..
you can get other products. I had some metal cleaner for cars, to clean the metal before paint. It was pink like the naval gelly but not quite so strong. as said the auto parts places have more than home depot. this is more like the pickling solution described. If they are industrial chemicals they can be hit and miss with consumers. , so if you wear your coveralls and not your bikini they will take you more seriously
![Wink ;-)](./images/smilies/icon_e_wink.gif)
the body shops also may sell small quantities as a favor if you know one. I find sometimes they start saying they can't sell to consumer , sometimes they dont care. problem is no one wants to buy a drum of the stuff so take a little container thats suitable and just say you dont need a commercial sized quantity.
I have also heard that dairy farms use a product like the to clean the milking equipment but maybe someone here is a farmer that might know more on that.
here's an idea Ive been wanting to try. take old records that are shellac. ( not vinyl) If you have a scratchy chipped one you dont care about try breaking it into pieces and put it in lacquer thinner. Now you have cheap black lacquer. I haven't tried this but I want to just to see if it works. lacquer thinner is a lot cheaper than paint and the records, well they aren't too hard to find. I have a bunch with chipped up edges.
if you want to smooth out the pitted surface of what you yave try using glazing putty. It comes in a giant toothpaste tube and it is for filling minor imperfections like bubbles in bondo before paint. its not to go on super thick but you can fill and sand and make them look new if you like. unlike bondo, you dont need a catalyst so its easy to use. you wont need a lot of it.
you can get most of the loose rust off with a little wire wheel in an angl grinder or even just an electric drill. wear goggles even if you are fearless because getting hit in the eye wiht the loose bits of wire is no fun. I remember putting one on a drill reessand I t was probably spinning a bit fast so i looked lie a porcupine wiht the things all stuck in my coveralls. not the safest. also be careful especailly with angle grinders they can hook into stuff grab and throw things pretty hard. one of the faster ways is with a big sandpaper disk but that's only good on big flat surfaces. you can use fairly coarse paper and that will remove the rust fast.
I remembering seeing guys cleaning ships like that, hanging down the side on ropes with a giant angle grinder. going like that for days.. what a job!